Specializing in Electrical Power, Controls & Instrumentation
Specializing in Electrical Power, Controls & Instrumentation
EDUCATION
· BSEE, Montana State University, 1989
· The School of Hard Knocks. 1962 - Present
REGISTRATION
· Professional Electrical Engineer: Washington, Idaho, Montana, California, and Texas
EXPERIENCE (30+ Years)
· CEO and Owner of Chessie Peak Engineer LLC
· Senior Electrical Engineer with Parametrix Inc.
· Electrical Engineer Manager with Kennedy Jenks Consultants
· Electrical Engineer Manager with Parker Messana and Associates
· Senior/Professional Electrical Engineer with Tacoma Power
· Senior Electrical/Controls Engineer with RAHCO International
· Senior Electrical/Controls Engineer with UniField Engineering Inc.
· Senior Electrical/Controls Engineer with Casne Engineering, Inc.
· Project Engineer with AT&T W.S. Aviation Communication Division, Seattle, WA
· Instrumentation & Controls Engineer IV with Camp Dresser & McKee, Dallas, TX
· Controls Engineer II with Johnson Yokogawa Corp., Carrollton, TX
· Electrical Engineer with Detroit Stoker Company, Monroe, MI
PROFESSIONAL SOCIETIES
· Institute of Electrical and Electronics Engineers (IEEE)
· Instrumentation Society of America (ISA)
· National Council of Examiners for Engineering (NCEES)
· Member/Participant of AWWA Cyber-security Subcommittee
RESPONSIBILITIES
Mr. Stokes is a senior principal electrical engineer specializing in the design, construction and application of electrical/mechanical, instrumentation and control (I&C) projects for industrial, water, wastewater, semi-conductor, power and mining industries. His responsibilities include the design of electrical, instrumentation, control and ICS cyber security specifications and drawings, on-site engineering services and design, integration, and start-up of instrumentation/control systems. He has extensive experience in development and implementation of PLC and GUI based software control systems. Mr. Stokes has designed and implemented Modicon, Allen Bradley, Siemens, and GE, PLCs, OPTO 22 and Johnson Controls Distributed Control Systems as well as Allen Bradley RSView, Wonderware, Ignition and Intellution HMI systems.
RELEVANT PROJECT EXPERIENCE
INDUSTRIAL PROJECTS:
IMPERIUM RENEWABLES BIO-DIESEL FACILITY, ABERDEEN, WA.
The project purpose was to build a bio-diesel facility using petroleum process technologies to create a continuous process facility (not-batch). Essentially, soybean oil and methanol are injected into the system and the end product is ASME certified biofuel. This project was one of the most successful projects Mr. Stokes had ever worked on. Mr. Stokes performed as the lead electrical engineer and conducted his normal duties as Electrical Department Manager. One of the most innovative controls designs of its time, the control systems utilized Foundation Field Bus from all devices in the field to a Yokogawa CS3000 DCS. The unique part of this project was the use of ‘high powered trunk” communications from the DCS to locations outside of the Class 1 Division 1/2 areas and then utilizing the ‘low powered communication drops” (intrinsically safe) to the devices located in the classified areas. This reduced the cabling and wires to the field substantially. There currently are over 2500 devices (valves, motors and instrumentation) communicating over 178 Foundation Field Bus and Ethernet communications to the DCS.
SIMPSON TACOMA KRAFT PULP MILL COGEN FACILITY (NOW WESTROCK), TACOMA, WA.
The project purpose was to install a 60MW co-generation facility within the facility. There were several challenges ranging from limited space for the facility to adding a new electrical switch yard (by Tacoma Power). The project duration was to be 18 months which the engineering team and contractor worked hand in hand to make that milestone. The team came in two weeks late but considering that the asbestos remediation took an extra four weeks, the client willingly added to two weeks to the schedule. Mr. Stokes performed as the lead electrical engineer and conducted his normal duties as Electrical Department Manager. In addition to managing the electrical personnel, Mr. Stokes frequently managed civil and mechanic engineers an acted as a sub-project manage to the client’s project manager. The team worked on-site the entire 18+ months and were praised by the client for engaging with the contractor at all levels. Mr. Stokes also conducted meetings between the client and Tacoma Power. His role was one of assisting the client in understanding the wheeling fees and other regulatory issues when adding 60 MW to the electrical grid. Overall, this project was the most successful project Mr. Stokes has worked on.
SCHNITZER STEEL INDUSTRIAL WAST WATER FACILITY, OAKLAND, CA.
The project purpose was to meet new regulatory requirements for facility discharge to the San Francisco Bay during extreme flooding conditions. The facility had several violations during major rain events and was being influence by the EPA to update their facility to the new standards. The facility needed updating, not only a process standpoint, but also much of the outdated equipment that was originally planned to be reused. Mr. Stokes evaluated the electrical, instrumentation and control and concluded that much of the electrical and instrumentation had to be updated. Additionally, since the facility already had a SCADA/PLC system for another process area of the facility Mr. Stokes made sure the new systems was fully compatible and an extension with the existing Siemens S7 PLC control and SCADA HMI system. It was recommended to hire the previous SCADA/PLC systems integrator to expand the control system which turned out to be to the client’s advantage. The facility now meets regulatory requirements, and the client is satisfied with the project engineering and construction.
SAMSUNG Austin Semiconductor WASTEWATER TREATMENT FACILITY, AUSTIN, TX.
The project purpose was to meet new regulatory requirements for facility discharge to city sewer. With the unusually harsh extremes in pH and heavy metals, this project was one of the most challenging with regards to applying instrumentation correctly. The discharge from the facility typically had chemical extremes outside the range of the available instrumentation on the market. Reducing the extreme samples by ratio mixing with other fluids brought the discharge to a readable values. This project also included detailed engineered control panel designs utilizing Allen Bradley Control Logix PLCs to update the entire discharge portion of the facility. Mr. Stokes worked closely with the project manager and process engineer to come up with instrumentation and innovative ideas to properly test the discharge wastewater. The project was very successful
{mining}
HIGHWALL MINING SYSTEM, LOGAN, WV.
The project purpose was to build a mining machine to mine coal seams without removing the overburden, be environmentally friendly and cost effective. The equipment included a modified EIMCO miner, a stabilizer, a breaker car, 57 conveyor cars and a launch platform. Mr. Stokes assisted in the design platform high voltage systems and designed the low voltage systems for both platform and miner/breaker car. The low voltage systems included the MCC control, instrumentation, and Ethernet based control system. Mr. Stokes also programmed the PLC and HMI systems and commissioned the equipment in the field. The control system involved two Allen Bradley Control Logix PLCs, three Delta Hydraulic controllers with multiple linear and high resolution encoder controlled axis, two fiber optic transceivers, five Ethernet hubs, one touch screen, one data collection computer, Windows 2000, and Allen Bradley RSView 32.
ZALDIVAR COPPER LEACHATE RECOVERY, ZALDIVAR, CHILE, SOUTH AMERICA
The project purpose was to construct a copper leach field reclaim system. The project consisted of a FAM Bucket Wheel, a 2300’ Mobile Reclaim Conveyor, a Reclaim Tripper, a Reclaim Hopper, a 7333’ stationary conveyor, a Mobile Spent Ore Stacking Conveyor, and a Spent Ore Tripper. Mr. Stokes commissioned the system during startup, which included the 6.6KV motors, the 480 VAC MCCs, the PLC control system and instrumentation.
{semi-conductor}
ASMI HYDROGEN INSTRUMENTATION FACILTY UPGRADE, MOSES LAKE, WA.
The project involved redesign of the hydrogen systems. Mr. Stokes utilized his skills in electrical and instrumentation to provide a design that met the customers needs. Not only replacing existing equipment with new, but also adding many new temperature and flow monitoring devices.
MLI PROCESS INSTRUMENTATION AND CONTROL SYSTEM, MOSES LAKE, WA.
The project involved the design of the instrumentation systems for the new chemical processing equipment. Mr. Stokes designed detailed process and instrumentation diagram drawings to depict the control involved in the chemical processes. Mr. Stokes also provided assistance during startup and commissioning to interface the Control System using Modbus to the MCC using DeviceNet and utilizing an SST protocol converter. The control equipment involved a Delta V distributed control system with multiple remote drops, numerous temperatures, flow, density and level monitoring devices, an SST Modbus/DeviceNet protocol converter and a smart DeviceNet networked MCC.
ENVIRONMENTAL:
KOOTENIA COUNTY LANDFILL FLARE #2, KOOTENIA COUNTY, ID.
The project involved the startup of a second gas flare to burn collected landfill gases. Mr. Stokes examined the process, designed, implemented, and commissioned the software for the second flare. The equipment involved a Siemens 545 PLC and a small readout operator interface.
MONTANA POLE REMEDIATION WTP FACILITY, BUTTE, MT
The project consisted of three separate processes for treating contaminated ground water and soils. Mr. Stokes designed I&C specifications and drawings. The system consisted of two Allen Bradley SLC controllers, six remote I/O cabinets and one PC running MS Windows NT with Intellution's FIX 32 software.
4.32 MGD RUBIDOUX COMM. SERVICES DIST. NITRATE REMOVAL FACILITY, RUBIDOUX, CA
This project, one of two nitrate removal systems in Southern California, was designed to provide the City of Rubidoux with low nitrate drinking water. Mr. Stokes designed the I&C specifications and drawings and provided on site system integration of this "high tech" I&C anion/ion nitrate removal project. While on site, Mr. Stokes also provided electrical coordination and supervision for equipment installation and startup. Throughout the project Mr. Stokes utilized Primavera's SureTrack Software to track progress. The system consisted of two Allen Bradley PLC 5 controllers and one PC running MS Windows with Intellution's FIX DMACS software.
WATER:
LEAVENWORTH 1.32 MGD WATER PUMP STATION UPGRADE, LEAVENWORTH, WA.
The project involved the redesign of an old control system and dilapidated MCC. Mr. Stokes designed the telephony, control system and instrumentation for the new systems. The system involved an Allen Bradley SLC 504, an Operator Interface Touch Screen, a VFD, a Soft start, a new incoming power feed, distribution panel and a new variable feed chlorinator.
LEAVENWORTH WATER TREATMENT FLOW CONTROL, LEAVENWORTH, WA.
The project involved the commissioning and tuning four flow controllers for the automation of the water treatment facility. Mr. Stokes utilized previously installed flow controllers to control the flow through the water plant and maintain water level in the clear well located seven miles from the plant. Water level in the clear well was maintained to within 0.002” by modulation of the influent valve at the treatment facility. Equipment included four Yokogawa flow/level controllers.
60 MGD PONCA CITY WATER TREATMENT FACILITY EXPANSION, PONCA CITY, OK
The project consisted of a complete facility upgrade, full system automation and increase the facilities capacity to 60 MGD. Mr. Stokes designed the computer systems, filtration, filter backwash automation and high lift pump station I&C specifications and drawings for this project. The system consisted of two Allen Bradley SLC controllers, five Remote I/O panels and one PC running MS Windows and Wonderware's Intouch software.
PUMP STATION AND GROUND STORAGE TANK, PONCA CITY, OK
The project consisted of the design of a completely new ground storage tank and pumping facility. Mr. Stokes designed all the I&C specifications and drawings for this project. The system consisted of one Allen Bradley SLC controller and one flat panel PC running MS Windows and Wonderware's Intouch software.
ROUND ROCK WTP AND WELL SITE CHLORAMINE UPGRADE, ROUND ROCK, TX
The project consisted of the addition of ammonia injection. This addition would allow the City of Round Rock to connect to the City of Austin's existing Chloramine water distribution system. Mr. Stokes investigated the existing system and produced all the I&C specifications and drawings. The added systems consisted of eight ammonia injectors, eight Fisher & Porter controllers, various new flow control valves and seven flow meters.
120 MGD ULLRICH WTP EXPANSION, CITY OF AUSTIN, TX
The project consisted of expansion and automation of the existing facility. Mr. Stokes designed the computer systems and the I&C specifications and drawings. The systems consisted of six Modicon 984-785 PLC distributed controllers twenty-two remote I/O cabinets, a redundant pair of Tate Integrated Systems Distributed Control Units and twelve Sparc Workstations.
330 MGD DALLAS WATER UTILITIES ELM FORK WTP EXPANSION, CITY OF DALLAS, TX
The project consisted of two-and-a-half-year expansion and automation of the existing facility. Mr. Stokes, as the primary and only engineer, designed, tested and implemented the automated software strategies and graphic user interface displays. The system consisted of five Integrated Control Stations (UNIX based servers), ten Operator Workstations (DOS/Windows/X-Windows) and ten Distributed Control Stations (JCPL on RMX) utilizing Johnson Controls XL System and OPTO 22.
330 MGD DALLAS WATER UTILITIES ELM FORK WTP SLUDGE/DECANT FACILITIES, CITY OF DALLAS, TX
The project consisted of adding a Sludge/Decant facility and low lift sludge pump station. Mr. Stokes designed I&C specifications and drawings. The system design consisted of adding one additional OPTO 22 I/O panel to an existing Distributed Control Unit and many field devices for monitoring/ controlling the process.
WASTE WATER:
CITY OF BREMERTON WASTEWATER TREATMENT PLANT UPGRADE, BREMERTON, WA
The project consisted of upgrading the primary effluent pumps and secondary control systems. Mr. Stokes, acting as Lead Engineer, designed the primary effluent pumps control system, and is in the process of supervising the design of the secondary systems. He also designed the P&ID drawings and will be directly involved in programming the SCADA/PLC control system. The control system consists of one Siemens 545 PLC and a Wonderware SCADA HMI running on a MS Windows NT platform.
SPOKANE WWTP RAS/WAS CONTROL SYSTEM UPGRADE, SPOKANE, WA.
The project consisted of upgrading the RAS/WAS systems with new pumps, motors, and control system. Mr. Stokes designed, implemented, and commissioned the instrumentation and control systems for this project. Mr. Stokes interfaced with the contractors and client to install the new systems with minimal interruption to ongoing plant operations. Mr. Stokes programmed the Allen Bradley Control Logix PLCs to control the RAS/WAS process, interface with the existing Allen Bradley PLC 5 in the aeration basin process and assisted in the interface with the existing HMI.
SPOKANE WWTP SLUDGE DEWATERING PROCESS, SPOKANE, WA.
The project consisted of installation of belt presses for dewatering sludge and the control of the peripheral systems of the process. Mr. Stokes designed the instrumentation, control system and the MCC control diagrams. The control system consisted of one Allen Bradley Control Logix PLC, four SLC 505 PLCs and numerous process flow, temperature, and level instrumentation devices.
LEAVENWORTH WWTP SCADA SYSTEM, LEAVENWORTH, WA.
The project involved a process upgrade to the entire plant. Mr. Stokes was involved in the commissioning and implementation of the SCADA system. Mr. Stokes designed all the software process strategies and HMI displays with a junior engineer. Mr. Stokes, utilizing his field expertise, supervised commissioning the various pieces of equipment/processes and interfaced with the electrical and controls contractors on site.
FERNDALE WASTEWATER TREATMENT PLANT PHASE II, FERNDALE, WA
The project consisted of the addition of a screw pump headworks facility capable of influent flows reaching 34 MGD. Mr. Stokes designed and programmed the SCADA and PLC software systems. While on site, Mr. Stokes also assisted with engineering services during construction. The control system consists of four Siemens 545 PLCs and one Wonderware SCADA HMI system running on a MS Windows NT platform.
SEDRO WOOLLEY WASTEWATER TREATMENT PLANT, SEDRO WOOLLEY, WA
The project consists of upgrade of the complete facility to increase the capacity of the facility. Mr. Stokes designed and programmed the SCADA and PLC software systems. While on site, Mr. Stokes also assisted with engineering services during construction. The control system consists of three Allen Bradley SLC 505 PLCs, two Allen Bradley Panel View operator interfaces, and one Allen Bradley RSView SCADA HMI system.
CHAMBERS CREEK WWTP CLARIFIER ADDITIONS, PIERCE COUNTY, WA
The first phase of the project consisted of programming the secondary process control system. Mr. Stokes designed and programmed the PLC process control systems, developed the process display screen standards and created the PLC memory layout and pseudo code for the “C” programming modules. Mr. Stokes organized the software system integration project plan and preliminary project documentation. The control system consists of one GE 90/70 PLC and Cimplicity HMI and a MS Windows NT platform.
ODESSA SOUTH REGIONAL WASTEWATER TREATMENT FACILITY, ODESSA, TX
The project consisted of reviving an abandoned wastewater treatment facility to provide the City of Odessa and a neighboring Oil Refinery wastewater treatment. Mr. Stokes designed the I&C specifications and drawings. The system consisted of two Allen Bradley PLC 5 controllers and six remote I/O cabinets.
CITY OF TULSA, SOUTH SIDE WASTEWATER TREATMENT PLANT, TULSA, OK
The project consisted of expansion and automation of the existing facility. Mr. Stokes performed the project management tasks for the software control system integration and commissioning. The system consisted of ten Windows NT Workstations utilizing WonderWare and seven Siemens 545 PLCs to monitor and control the plant processes.
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PALOVERDE NUCLEAR GENERATING STATION, PHOENIX, AZ
The project consisted of replacement of an obsolete control system. Mr. Stokes designed the Filtration and Backwash automated software strategies. The system consisted of multiple Integrated Control Stations (UNIX based servers), multiple Operator Workstations (DOS/Windows/X-Windows) and multiple Distributed Control Stations (JCPL on RMX) using Johnson Controls XL System and OPTO 22.
WASTEWATER TREATMENT PLANT, DES MOINES, IA
The project consisted of addition of a Sludge Processing facility. Mr. Stokes designed the process software strategies to control the sludge processing facility equipment. The system consisted of multiple Integrated Control Stations (UNIX based servers), multiple Operator Workstations (DOS/Windows/X-Windows) and multiple Distributed Control Stations (JCPL on RMX) using Johnson Controls XL System and OPTO 22.
VILLAGE CREEK WASTEWATER TREATMENT FACILITY, FORT WORTH, TX
The project consisted of installing additional Distributed Control and I/O panels. Mr. Stokes supervised the installation, testing and startup of the new control panels. The system consisted of multiple Integrated Control Stations (UNIX based servers), multiple Operator Workstations (DOS/Windows/X-Windows) and multiple Distributed Control Stations (JCPL on RMX) using Johnson Controls XL System and OPTO 22.
COAL, CONVEYORS AND ASH HANDLING SYSTEMS:
CO-GENERATION FACILITY, RUMFORD, ME
The project consisted of installing an ash handling and Coal Conveyor systems for a coal fired electric generation facility. Mr. Stokes supervised and implemented the startup and commissioning of the ash handling and coal conveying systems. The system consisted of multiple Modicon 984 PLCs.
CO-GENERATION FACILITY, LAKE GEORGE, NY
The project consisted of installing a walking incinerator grate for a refuse co-generation facility. Mr. Stokes supervised installation of the various equipment and control panels, as well as startup of the systems. The system consisted of one Allen Bradley PLC5 controller, multiple Bosch hydraulic controllers and multiple control panels.
CAMDEN CO-GENERATION FACILITY, CAMDEN, NJ
The project consisted of installing a walking incinerator grate for a refuse co-generation facility. Mr. Stokes supervised installation of the various equipment and control panels, as well as startup of the systems. The system consisted of one Allen Bradley PLC5 controller, multiple Bosch hydraulic controllers and multiple control panels.
COAL HANDLING FACILITY, FILER CITY, MI and ROCKYMOUNT, NC.
This system consisted of multiple conveyors to transfer coal from one area to another and into the generation facility. Mr. Stokes supervised startup and commissioning of the system. The control equipment consisted of Modicon 984 PLCs.
CO-GENERATION FACILITY, SAVANNA, GA
Mr. Stokes supervised installation of stoker equipment during construction.
UNION CAMP PULP MILL, ANDOVER, NC
Mr. Stokes supervised startup and commissioning of the system
RESEARCH AND DEVELOPMENT
PARAMETRIX INC., - UTILIZED COGNEX VISION CAMERA R&D PROJECT TO CONTROL FLOCCULANT SIZE IN THE LAB
CAMP DRESSER & MCKEE, FILTER HEADLOSS R&D PROJECT, FIX DMACS AND OPTO 22
DETROIT STOKER, CINDER RE-INJECTION SYSTEM – VENTURI REDESIGN - UTILIZED UNDERSTANDING OF VENTURIS TO PROPERLY REDESIGN THE RE-INJECTION UNITS
DETROIT STOKER, WOOD CHIP FEEDER SYSTEM - UTILIZED MATLAB TO SIMULATE 5 FEEDERS FROM THE TEST DATA WITH NE FEEDER
Mt. Rainier as seen from Enumclaw Area
Chessie Peak Engineering, LLC
4227 S Meridian, STE C390, Puyallup, Washington 98373, United States
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